Constant pressure vacuum rotary pendulum sintering furnace

Release time: 2024-07-10 03:41:12 Number of views: 126

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Equipment introduction:

Vacuum atmosphere rotary furnace is a powder heat treatment equipment with high degree of automation, which can be used for lithium battery anode and cathode materials, rare earth materials, chemical catalysts, magnetic materials, powder hydrogen reduction and other aspects of material heat treatment preparation. The equipment can be tilted and continuously rotated to ensure that the material is heated evenly to ensure the sintering effect.

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Equipment introduction:

Vacuum atmosphere rotary furnace is a powder heat treatment equipment with high degree of automation, which can be used for lithium battery anode and cathode materials, rare earth materials, chemical catalysts, magnetic materials, powder hydrogen reduction and other aspects of material heat treatment preparation. The equipment can be tilted and continuously rotated to ensure that the material is heated evenly to ensure the sintering effect.

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Configuration

 

1. The equipment consists of heating system, furnace body lifting system, furnace tube rotation system, vacuum system and gas inlet and outlet system.

2. The furnace body lifting system is mainly used for material loading and the furnace body can tilt a large Angle after the material is fired to facilitate the material pouring out; The furnace body is provided with a dip sensor, we can set any allowed range of Angle according to the need, and then the push rod will push the furnace body automatically to reach the Angle we set, more convenient and quick to use;

3. The furnace tube rotation system is the concrete way to realize the rotation of the furnace tube driven by the stepper motor synchronous belt drive. By default, as long as the heating starts, the furnace tube rotation will automatically open, so as to better protect the furnace tube.

4. The vacuum system is connected to the furnace tube by a mechanical pump through the vacuum bellows and flapper valves. The vacuum pressure gauge can visually display the changes in the pressure inside the furnace tube;

5. The inlet and outlet gas system is controlled by two mass flowmeters, and enters the furnace tube after mixing through the gas mixing tank;

6. High precision pressure sensor monitors the pressure in the tube to ensure the stability of the whole system and the safety of the experiment.

Model

NBD-RT1200-120I3TD2ZY

Electrical Spec

three phase 380V 50HZ

Tmax

1200℃

Max working temps.

1150℃

Heating rate

 10℃/min

Heating zone size

φ150*600mm

Furnace tube material and size

Quartz tube with bulging belly; The two sides are φ60mm, the middle is φ120mm, the total length is 1200mm

Horizontal effective volume of furnace tube1L
angle of inclination30 degrees (discharge) ~2 degrees (feed)
Furnace tube rotation speed0.1~5 RPM

Furnace structure

The furnace can be opened, and the φ100mm and φ80mm tube diameters can be changed according to the different furnace tubes used, and the rotation function can be realized, the speed is 0-12.6r/min.

Control system 

 

1, sintering process curve setting: dynamic display setting curve, equipment sintering can prestore multiple process curves, each process curve can be set freely;
2, can be booked sintering, unattended sintering process curve sintering;
3, real-time display of sintering power and voltage information and record sintering data, and can be exported to achieve paperless record;
4, with remote control, real-time observation of equipment status;
5. Temperature correction: the difference between the main control temperature and the sample temperature, and the whole sintering process is nonlinear correction.

Temp Accuracy

+/- 1 ℃

Heating element

 

Mo-doped Fe-Cr-Al alloy

Sealing system

1. High vacuum MHD rotary seal;

2. Stainless steel hinged vacuum flange.

Pressure measurement and monitoring

 

1. The mechanical pressure gauge with damping oil can prevent the pressure gauge pointer from being damaged, and the pressure sensor can accurately display the internal force change of the furnace tube in real time;

2. High precision pressure sensor, timely feedback of the pressure inside the gate, to ensure the stability of the whole system and experimental safety.

Gas supply system

 

The two-channel mass flowmeter control system can accurately control the intake volume.

Net weight

180KG

Safety function

1. With overtemperature alarm, broken couple prompt, leakage protection, etc.;

2. Electromagnetic pressure relief valve, overpressure automatically deflate;

3. Emergency stop button to prevent misoperation and protect personnel and equipment.

Optional Functions

Remote Monitoring:

1. View sintering profiles and alarm information in real time.

2. Remote controls include starting/stopping heating and the vacuum system, and modifying the process.

Operating Precautions

1. Do not open the furnace chamber when its temperature is ≥300℃ to avoid injury.

2. During operation, tube pressure must not exceed 0.125MPa absolute to prevent excessive pressure from forcing the sealing flange open.

3. This equipment is recommended for micron-scale powders or granular samples; nanopowders are not recommended.

Service and Support

1 year limited warranty with lifetime support (consumable components, such as furnace tubes and seals, are excluded).

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